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Re: Discovery LPG tank leak problem

by "Badger" <brianhatton@[EMAIL PROTECTED] > Jul 14, 2008 at 12:24 PM

"Austin Shackles" <austinDITCHTHISFORBETTERRESULTS@[EMAIL PROTECTED]
> wrote in 
message news:lvrl741g8sj34486b5bcpgh704ial7jigv@[EMAIL PROTECTED]
> On or around Sun, 13 Jul 2008 07:15:07 -0700 (PDT), macman 
> <phootos@[EMAIL PROTECTED]
>
> enlightened us thusly:
>
>>Learned friends,
>>
>>I recently bought a 1998 Disco V8i fitted with twin LPG tanks under
>>the vehicle, replacing the original fuel tank. I have noticed after
>>not using the vehicle for several weeks my LPG tanks are now nearly
>>empty, so I guess I have a leak somewhere!
>>
>>The Disco has an LPG certificate dated 2001 which states that it is
>>fitted with 2x 40 litre tanks (water capacity). It also has a 30 litre
>>reserve type fuel tank.
>>
>>With no power to the LPG system the tanks should be closed by the
>>spring on the valves - right? So how come I can loose gas from both
>>tanks? Does only one tank have a valve maybe?
>>
>>I have lifted the fuel pump access plate in the back of the truck and
>>looked down, but am much not much wiser - looks cramped, so I guess
>>the whole cradle will need to be dropped down.
>>
>>Does anyone have an idea of how hard this is going to be to fix?  I
>>have lots of experience with Land Rovers, but not much with LPG.
>>
>>Should I get this looked at by a specialist? If so anybody recommend
>>an honest company in the Bournemouth area?
>>
>>Also what parts would I need to order if I decide to do this repair
>>myself and does anyone have a diagram of how a twin tank system should
>>be fitted.
>>
>
> You're correct about "how the tanks should operate", i.e. spring-loaded
> valve should be shut when not energised.  However, the valve could have
a
> fault.  It'd have to be combined with a pipe leak as well though, since
> there are (should be) 2 more solenoid valves on the way to the engine.
>
> You need to work out whether it's 2 tanks, or a double-tank working as 
> one.
>
> If the former, each tank should have its own valve, if it's properly
> installed.  If it's 2 tanks made into a single unit with balance pipes, 
> then
> it'll only have 1.

And most likely based on a 4-hole with the gubbins right at the back of
the 
rear tank, tight to the chassis crossmember!

> Most likely leak location is in the fill pipe(s) in the scenario you
> describe.  If you have 2 tanks, there will be a T piece in the fill pipe

> to
> feed both.  The fill pipe may or may not have a valve where it enters
the
> tank.  There should be an 80% fill valve inside the tank(s).  There's
also
> normally a valve in the filler unit mounted on the body.  I have however

> had
> minor leaks from filler pipes before.
>
> Get with some soapy water (or, better, proper gas-leak tester stuff) and
> look for bubbles...

I replaced a twin (2 tanks welded together with balance pipes) system 
recently for a customer, exact same issue, a weld on the balance pipes had

failed and gone ****ous! When I looked into it, I discovered that this 
particular tank setup (2 welded together) is no longer made for this very 
reason - apparently a lot failed.
If it's a welded set-up, you'll probably have to get a cradle, 2 new
tanks, 
2 multivalves, 1 contents sender, 8mm t-piece to split the filler feed,
6mm 
non-return t-piece for the feed out and some 6mm and 8mm gas pipe, and 
possibly a 8mm to JIC adaptor for the filler.
Badger.
 




 16 Posts in Topic:
Discovery LPG tank leak problem
macman <phootos@[EMAIL  2008-07-13 07:15:07 
Re: Discovery LPG tank leak problem
"Lee_D" <new  2008-07-13 17:48:41 
Re: Discovery LPG tank leak problem
macman <phootos@[EMAIL  2008-07-13 14:34:19 
Re: Discovery LPG tank leak problem
"GbH" <Geoff  2008-07-13 23:15:33 
Re: Discovery LPG tank leak problem
EMB <embtwo@[EMAIL PRO  2008-07-14 18:58:11 
Re: Discovery LPG tank leak problem
EMB <embtwo@[EMAIL PRO  2008-07-14 23:29:14 
Re: Discovery LPG tank leak problem
macman <phootos@[EMAIL  2008-07-13 15:56:16 
Re: Discovery LPG tank leak problem
Austin Shackles <austi  2008-07-14 07:27:07 
Re: Discovery LPG tank leak problem
"Badger" <br  2008-07-14 12:24:08 
Re: Discovery LPG tank leak problem
macman <phootos@[EMAIL  2008-07-14 05:27:33 
Re: Discovery LPG tank leak problem
"Badger" <br  2008-07-14 16:45:24 
Re: Discovery LPG tank leak problem
"GbH" <Geoff  2008-07-14 18:45:03 
Re: Discovery LPG tank leak problem
Peter Hill <peter.usen  2008-07-15 00:16:19 
Re: Discovery LPG tank leak problem
"Oily" <mart  2008-07-15 10:28:26 
Re: Discovery LPG tank leak problem
"Badger" <br  2008-07-15 12:10:45 
Re: Discovery LPG tank leak problem
"Oily" <mart  2008-07-15 19:54:27 

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