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Autos - Cars > Mopars > Lightweight sta...
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Lightweight starters

by "Julian" <jps@[EMAIL PROTECTED] > Jun 19, 2007 at 08:35 AM

The car is a Jensen, with the 440 and A727 gearbox. (Both standard)

I've got a problem and I don't know what to do next.

My old original starter was on its last legs, so I got a new one from the 
chap on e-bay.

It looks like this:

http://www.440source.com/starters.htm


I fitted it this afternoon and when I turned the key it just made a nasty 
noise with no cranking. I pulled it off again and checked it up against
the 
old one and all the dimensions looked OK - 10 tooth pinions correct
diameter 
etc and it spun up on the bench just fine. I replaced it and tried again, 
still no luck.

After some serious head scratching I removed the tin shield from the
bottom 
of the bellhousing so I could see the pinion, and with the wife turning
the 
key I could see the pinion move up to the ring gear and rotate but not 
engage - I could even push a screwdriver up behind the pinion and (with
the 
power off) try and engage it manually, all I could manage was about 1/10th

inch of engagement at best. The ring gear is in OK condition and I rotated

the engine a bit by hand so that a perfect segment of ring gear was 
presented to the pinion. The starter motor is sitting squarely on the 
housing.

So, off with the starter (again!) and I checked pinion throw with the old 
Chrysler starter. Here's the crux of the matter I think, the new item has 
only 1/2" of pinion throw, while the Chrysler one has 3/4". The
lightweight 
starter's pinion is almost fully out and spinning before it tries to
engage 
with the ring gear, and therefore doesn't manage it.

I'm at a loss as to what to do. Has anyone experienced this problem
before? 
Nobody in the Jensen club seems to have had any bother with these starters

before

TIA Julian.




 9 Posts in Topic:
Lightweight starters
"Julian" <jp  2007-06-19 08:35:10 
Re: Lightweight starters
dodge-him <dodgeboy888  2007-06-19 04:29:57 
Re: Lightweight starters
Joshua <skinner.joshua  2007-06-25 12:08:07 
Re: Lightweight starters
"Julian" <jp  2007-07-01 20:41:38 
Re: Lightweight starters
"Bryan" <bry  2007-07-01 20:37:42 
Re: Lightweight starters
Joshua <skinner.joshua  2007-07-02 01:04:26 
Re: Lightweight starters
"Bryan" <bry  2007-07-06 18:54:11 
Re: Lightweight starters
Steve <no@[EMAIL PROTE  2007-07-06 14:33:40 
Re: Lightweight starters
Steve <no@[EMAIL PROTE  2007-07-06 14:28:07 

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tan13V112 Sun May 18 12:27:17 CDT 2008.