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Autos - Cars > Chrysler > Conclusion: Ex...
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Conclusion: Exhaust leak '00 300M (cause, and remedy)

by MoPar Man <MoPar@[EMAIL PROTECTED] > Apr 24, 2008 at 10:58 PM

Over the past few months my 2000 300m developed an exhaust bark that
sounded like it was coming from the front or center of the car, not
the rear.

A visual inspection on a hoist (Midas) indicated that the first
muffler/resonator in the exhaust chain was the problem - it's single
seam running down it's side was starting to open up.

Turns out that wasn't the problem.

The problem was in one of the couplers situated mid-way between the
driver's side cat-convertor and the aformentioned muffler.  Something
had given way or failed inside the coupler, resulting in a sloppy
internal fit and lots of play (and a resulting exhaust leak).

Even though the muffler's seam was opening up, there is a second liner
right under it that was still intact.

I took the car to a custom exhaust shop in my city (a place where I
took my '73 Satellite about 10 or 12 years ago to have a
stainless-steel exhaust put in - by the same guy).  With the engine
running, he identified the coupler as the culprit.  This left-side
coupler is a bitch to work on (the right side is much easier) but he
says it's the left-side that always seem to go on the Chrysler cars.

I had the muffler replaced as well (Magnaflow #12258).  The coupler
was replaced with a generic woven/braided stainless-steel component. 
The exhaust guy said that that was my only option - short of buying a
new cat-converter from Chrysler (that's the only way to get a new
coupler).  And the cat is (according to him) in the neighborhood of
$1000.  Regardless if he was right about the price, there was no way I
was going to get a new cat-convertor from Chrysler just to replace the
coupler.

Anyways, the generic coupler, the Magnaflow muffler, and labor
totalled about $375.  I think with the new Magnaflow that the car is
now a little quieter than original.  The Magnaflow was installed
"backwards" but I don't think it matters.

Also...

Back in Feb 2004 the rear driver's side power door lock/latch failed. 
I had it replaced by the dealer.  It cost (in US dollars) $105 with
$92 labor.  I actually paid $140 CDN for the part.

Within the past few weeks, the rear passenger door lock/latch also
failed.  The dealer wanted about $100 for the part (being that the
Canadian and US dollars are at parity, the price is cheaper now vs 4
years ago).  I would imagine that the price at a US dealer is more
like $65 or $75.

Instead of buying a new one, I picked one up from an auto wrecker for
$35 (it came from an intrepid, but was an exact match).  It's a bit of
a bitch to replace.

So that makes both rear door latch units have failed on me.  Since
very very very few things on this car have failed in 8.25 years, I
would venture to guess that the door latch units on the LH cars must
have a high failure rate...




 6 Posts in Topic:
Conclusion: Exhaust leak '00 300M (cause, and remedy)
MoPar Man <MoPar@[EMAI  2008-04-24 22:58:51 
Re: Conclusion: Exhaust leak '00 300M (cause, and remedy)
Bill Putney <bptn@[EMA  2008-04-25 06:21:03 
Re: Conclusion: Exhaust leak '00 300M (cause, and remedy)
Bill Putney <bptn@[EMA  2008-04-25 06:26:09 
Re: Conclusion: Exhaust leak '00 300M (cause, and remedy)
Steve <no@[EMAIL PROTE  2008-04-25 14:29:07 
Re: Conclusion: Exhaust leak '00 300M (cause, and remedy)
Bill Putney <bptn@[EMA  2008-04-25 18:56:54 
Re: Conclusion: Exhaust leak '00 300M (cause, and remedy)
MoPar Man <MoPar@[EMAI  2008-04-25 21:01:57 

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tan13V112 Sun May 11 23:18:10 CDT 2008.