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Car and Auto Forums > Ford - Explorer > Re: Brake puzzl...
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Re: Brake puzzle

by "Vic Klein" <vhkleinNOSPAM@[EMAIL PROTECTED] > Apr 30, 2008 at 07:13 AM

Reading this string, I think Ford dropped the manual transmission in the 
Explorer because it was just too good a vehicle and they just couldn't get

owners to come back! My '97 has almost 250K miles and still runs well,
burns 
no oil, and is a daily driver. I had to have the clutch repaired twice (at

160K and at 240K), both times because of problems with the slave cylinder,

but each repair (dealer or private shop) was under $800. That really has 
been "it" for this truck, except it has developed rust coming through from

inside the fender above the gas filler opening. Sad, that, but a result of

lots of winter driving on snowy roads in the northeast where salt is
applied 
liberally.

Just this past month I rotated this truck to my son, who is using it to
get 
to work since his SHO was sold, and I picked up a new Mustang GT for my 
travels. I still have the title for the Explorer and will continue to use
it 
for all the practical stuff needed here on the farm, even after he gets a 
new car.

=Vic=
Bear Gap, PA

"Anthony Giorgianni" <pleasereply@[EMAIL PROTECTED]
> wrote in message 
news:4814e1f0$0$11595$607ed4bc@[EMAIL PROTECTED]
> Hey Jim!!!! Great hearing from you. Hope all is well up in the muskeg!!
>
> Incidentally, this year, I did a piece for the Canadian version of April

> auto issue about whether (and how) Canadians should come down to the 
> states to take advantage of the lower new car prices and the loonies' 
> being on par with the greenback. Very interesting issues, and I can see 
> why Canadian are angry about some manufacturers' non-ex****t policies 
> (though not Ford. Perhaps you have a dealer's perspective?)
>
> As far as the brakes, thanks for the explanation. I'm betting you're 
> right, especially since I use the emergency brake so much, sometimes
even 
> when the truck starts to roll. So would you change the rears at this
point 
> at a 6/64ths (2 mm) over the rivet head? The rear shoes only dropped 
> 2/64ths over the last two years, so if it remains the same, I'd hit
1/16th 
> two years from now. But I don't want to take chances or have to keep 
> pulling the drum out of nervousness. Does $189 seems fair? They're 
> figuring at least an hour's work. ($189 is US of course, but it's so
close 
> now anyway.) And is it right to tell them not to turn 'em but sand them 
> instead? Aluminum oxide or garnet paper medium grit?
>
> As far as the story, I am embarrassed to say I don't think they ever
used 
> it, and I have no idea why, since the auto editor assigned. But I was a 
> freelancer at the time, and now I'm on staff (though as finance, not an 
> auto writer). So I'm going to push it. I also did a piece about using 
> forums to get computer tech advice, and that ran. So I should be able to

> update and at least blog the auto one. The more I use forums, Usenet or 
> otherwise, the more convinced I am that it is the BEST way to get help, 
> pretty much no matter what you're into. And when you get experts like
you 
> or the Microsoft MVPs, it makes it even better! I will let you know as 
> soon as I can resurrect it!
>
> My 92 still remains near showroom. While I had my tires off, I just 
> Rustoleum-ed the wheels wells and leaf springs, as a do every few years.

> Looks like a brand new truck under there. I so wish Ford would bring
back 
> the manual for the Explorer. Xterra seems like the only choice these
days 
> that is close to the Explorer though with a "manny" "Manny!" Hey I just 
> made that up!! :O)
>
> Anyway, thanks again. I'll be in touch!!!!
>
>
> Anthony Giorgianni
> For everyone's benefit, please post back to the group
>
>
>
>
> "Jim Warman" <mechanic@[EMAIL PROTECTED]
> wrote in message 
> news:Eq4Rj.2674$XI1.1627@[EMAIL PROTECTED]
>> Long time, no see, Anthony... How's things going?
>>
>> First, I'm going to suspect that it is your driving style that has the 
>> brakes wearing more evenly. Braking effort is *usually* about a 60/40 
>> split front to back... Under what would be considered "normal" driving 
>> style, people use the brake pedal often... Since the front brakes "come

>> on" before the rears, we will experience more front pad wear than you 
>> might... You use your brakes only when you have to... and this may have

>> you applying the brake with just enough force to keep the brake wear 
>> roughly even front to rear.
>>
>> Let's spend a minute discussing your rear brakes... In the industry, 
>> these are known as a "duo-servo, self energizing drum brake"... The 
>> "front" (or primary) brake shoes serve two purposes... First, they do 
>> help to slow the car down, but their second purpose is to force the 
>> secondary brake shoe in to the drum. We will sometimes see the primarry

>> brake shoe made of a different grade of friction material. The primary 
>> brake shoe lining is often a different length than the secondary and
can 
>> even be a different thickness than the secondary.
>>
>> One would think that the engineers would have it figured out by now,
but 
>> the primary shoe always seems to wear much quicker than the secondary.
>>
>> Where we live and where we drive will have a great influence on brake 
>> lining life. In our area, we are entering into the first of our two 
>> annual "mud bowls"... Most of our customers spend a good deal of time 
>> "off road" (Alberta oil patch, remember?) and it isn't uncommon to do 
>> rear brakes several times before these guys are ready for fronts.... 
>> Hell, in a rainy year, it isn't uncommon to do rear brakes a couple or 
>> four times in a year... Mud can be a techs blessing.
>>
>> Since you say that your brakes are more than up to the task, I can only

>> suggest that you are looking for a problem where there isn't going to
be 
>> a problem to be found (flip over enough rocks and you're bound to find
a 
>> few bugs)...
>>
>> What ever became of that magazine article you were writing? I was
waiting 
>> with baited breath to see the final product....
>>
>> Take care...
>>
>>
>> "Anthony Giorgianni" <pleasereply@[EMAIL PROTECTED]
> wrote in message 
>> news:4814ccde$0$11596$607ed4bc@[EMAIL PROTECTED]
>>> Hello All. Sorry for the length of this.
>>>
>>> I'm hoping folks here might be able to come up with a theory - or 
>>> confirm
>>> one of my theories - about what is happening with my 92 Explorer
brakes.
>>> Keep in mind that I'm an unusual in how I use the brakes; more on that
>>> later.
>>>
>>> ISSUE: I have about 97,000 miles and have never changed the pads. The 
>>> thing
>>> is the rear brake shoes are wearing out FASTER than the front disc 
>>> brakes
>>> pads, although both are wearing very slowly. My Ford dealer says the 
>>> front
>>> pads should wear about about three times for every one time the rear 
>>> shoes
>>> wear out, which I've heard elsewhere as well. He says something is 
>>> wrong/
>>> The question is: Why are the rear brakes wearing first? The dealer,
who 
>>> will
>>> do my state inspection Monday 4/28/08, is hypothesizing that maybe
there 
>>> is
>>> a problem with the brake system pro****tioning valve? (All stops, even
>>> emergency ones, are secure, fast and straight!)
>>>
>>> This is where wear things stand:
>>>
>>> FRONT PADS: 11/64ths (slightly more than 5/32) Ford recommends
changing 
>>> at
>>> 1/16. One side is very slightly more worn than the other. The outer
and
>>> inner pads are worn about the same. They have worn very slightly since
I
>>> checked at this time last year. I don't see a need to change these
now.
>>>
>>> REAR PADS: The front shoe on both sides is worn more than the rear 
>>> shoes,
>>> down to about 6/64ths to 7/64ths over the rivet head (3/32nds) in the 
>>> most
>>> worn spots. (They were 8/64 to 9/64ths in 7/06) Ford I think
recommends
>>> changing at  1/16 above rivet head, though NY State requires
replacement 
>>> at
>>> 1/32 over the rivet. I'm thinking I should change them soon just to
sure 
>>> I
>>> don't get the rivets too close to the drum, ad it's getting close to
the
>>> inspection limits. The dealer wants $189 to do both sides of the rear 
>>> alone.
>>> I told him I want the drums sanded and not cut, per Ford's
instructions. 
>>> The
>>> drums are in very good shape.
>>>
>>> MY DRIVING HABITS: I think you can tell that I am EXTREMELY light on
the
>>> brakes. I coast to stop signs and red lights and stay far behind the
car 
>>> in
>>> front so that I rarely use the brakes or only very lightly and
briefly,
>>> except for occasional fast braking in emergencies. I also have a
manual
>>> transmission, though I don't down****ft excessively. However, I DO use 
>>> the
>>> parking brake a lot, often at red lights, since I don't like keeping
my 
>>> foot
>>> on the brake if I'm on even the slightest hill. (I tap the brake pedal
a 
>>> lot
>>> of let cars behind me know I'm stopped or slowing, but not enough the 
>>> engage
>>> the brakes)
>>>
>>> THEORIES ABOUT WHAT COULD BE HAPPENING:
>>>
>>> A) Pro****tioning valve problem as the dealer thinks? Is there one?
>>> B) My light use of the brakes but frequent use of the parking brake, 
>>> though
>>> applying at a stop, is causing the rear brakes to wear as fast as the 
>>> front
>>> ones
>>> C) I disassemble and grease the calipers with dielectric compound 
>>> annually .
>>> I have never disassembled or greased the rear pads. I'm wondering 
>>> whether
>>> they are dragging a bit. Maybe the return springs are old? The drums 
>>> come
>>> off fairly easily, though it seems like the pads may be in slight 
>>> contact
>>> with the drum when I remove it on both sides.
>>>
>>> So... has anyone seen this before, with rear brakes wearing out as
fast 
>>> or
>>> more quickly than the fronts? Any ideas what's going on? Does
replacing 
>>> the
>>> brakes make sense now, and is $189 for the rear brakes alone too high?

>>> I'm
>>> reluctant to use these cheap quickie places. (One Jiffy Lube manger
told 
>>> me
>>> that he didn't even know what torquing the lug nuts even means!!!!) 
>>> Also,
>>> I've never done rear brakes before, and the procedure in the manuals I

>>> have
>>> (Haynes and Ford shop manual) seem like it's a lot of work, especially

>>> when
>>> I comes to adjusting.
>>>
>>> Thanks for reading and for any advise or feedback.
>>>
>>>
>>> Anthony Giorgianni
>>> For everyone's benefit, please post back to the group
>>>
>>>
>>>
>>>
>>>
>>>
>>>
>>>
>>>
>>
>>
>
 




 15 Posts in Topic:
Brake puzzle
"Anthony Giorgianni&  2008-04-27 14:58:40 
Re: Brake puzzle
"Jim Warman" &l  2008-04-27 19:25:24 
Re: Brake puzzle
"Anthony Giorgianni&  2008-04-27 16:28:21 
Re: Brake puzzle
"Vic Klein" <  2008-04-30 07:13:39 
Re: Brake puzzle
"Anthony Giorgianni&  2008-04-30 09:39:39 
Re: Brake puzzle
Ashton Crusher <demi@[  2008-05-08 22:56:36 
Re: Brake puzzle
"Jim Warman" &l  2008-05-10 02:30:14 
Re: Brake puzzle
"Anthony Giorgianni&  2008-05-12 12:00:47 
Re: Brake puzzle
"Craig" <wpy  2008-04-27 20:16:35 
Re: Brake puzzle
"Anthony Giorgianni&  2008-04-28 10:48:59 
Re: Brake puzzle
"Anthony Giorgianni&  2008-04-28 10:49:51 
Re: Brake puzzle
"Craig" <wpy  2008-04-28 20:08:30 
Re: Brake puzzle
"Anthony Giorgianni&  2008-04-29 00:19:18 
Re: Brake puzzle
"Happy Traveler"  2008-04-30 13:44:55 
Re: Brake puzzle
"Anthony Giorgianni&  2008-05-01 09:23:40 

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tan12V112 Sat Nov 22 15:22:29 CST 2008.