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Car and Auto Forums > Jeep Willys > Re: Answering m...
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Re: Answering my own question - XJ Rear Discs

by 98XJ <> Mar 12, 2008 at 10:04 PM

On Wed, 12 Mar 2008 16:04:04 -0700 (PDT), merrill
<merrill@[EMAIL PROTECTED]
> wrote:

>I would really like to see a write up with photos.
>
>Please give us a follow-up in a month or two after you have driven in
>rain and on gravel and after a couple of panic stops.
>
>I'm surprised you didn't try to use the master cylinder as well, but
>i'm glad it worked out well for you.
=======

I did consider taking photos as I worked, but I considered others
already have done a better job than I would have.  Without a doubt,
the best source that I studied is Eric Zappe's book, High-Performance
Jeep Cherokee XJ Builder's Guids 1984-2001".  The descriptions are
concise and the photos well-framed and crystal clear (ericsxj.com).  

This subject is also covered extensively on the NAXJA site, including
a photo essay here:   http://www.geocities.com/dcpaschal/mitch02.html
I guess I should pay NAXJA dues, now...

It was in Zappe's book that I realized that my stock wheels would
interfere with the calipers if I used ZJ parts.  Zappe's used a
TeraFlex kit (with Ford Explorer rotors and TF's own backing plate
assemblies).  But the process is identical, save for the brake lines.
I kept the Liberty's hard lines (mine are 10 years old, after all).
The biggest waste of time, in a fatigued state, was not realizing that
the Liberty's fittings were metric; the XJ's English.  Once I
flared-on new fittings, no more problem.

I also wondered about the pro****tioning valve.  I talked with someone
who did the Liberty/XJ swap about 3 years ago & he's had no problem
(running 31s or 32s).  The Zappe book said, "I didn't need to install
a different pro****tioning valve or modify the master cylinder per the
TeraFlex instructions".  My comment:  Your (or my) results may vary.  

I still haven't connected the E-brake cables, but I don't expect too
much of a problem.

I have been working solo (Getting grease all over the garage while my
wife's been out of town - but now it's all clean for when she gets off
the plane in a couple of hours.), so I've only bled the rear lines, so
far.  Consequently, the pedal is a little spongy - but travel is less
than before the change.  

There still is some snow around, so I guess I could try some panic
stops, to see how it tracks.  I'll let everyone know after I've driven
for a longer time and in varying conditions.  I may go back to the
yard to pull that master cyl, just for insurance.

Jim

P.S. - Spdloader - keep me posted on your project.  js
 




 14 Posts in Topic:
Answering my own question - XJ Rear Discs
98XJ <>   2008-03-11 20:54:42 
Re: Answering my own question - XJ Rear Discs
"Spdloader" <  2008-03-11 22:37:29 
Re: Answering my own question - XJ Rear Discs
"mark diegel" &  2008-03-11 22:59:08 
Re: Answering my own question - XJ Rear Discs
Mike Romain <romainm@[  2008-03-12 10:15:40 
Re: Answering my own question - XJ Rear Discs
"mark diegel" &  2008-03-12 11:52:02 
Re: Answering my own question - XJ Rear Discs
98XJ <>   2008-03-16 22:35:55 
Re: Answering my own question - XJ Rear Discs
98XJ <>   2008-03-16 23:12:04 
Re: Answering my own question - XJ Rear Discs
Mike Romain <romainm@[  2008-03-17 10:26:26 
Re: Answering my own question - XJ Rear Discs
"Greg" <greg  2008-03-17 14:12:32 
Re: Answering my own question - XJ Rear Discs
merrill <merrill@[EMAI  2008-03-12 16:04:04 
Re: Answering my own question - XJ Rear Discs
98XJ <>   2008-03-12 22:04:42 
Re: Answering my own question - XJ Rear Discs - five months late
98XJ <>   2008-08-18 21:34:33 
Re: Answering my own question - XJ Rear Discs - five months late
Mike Romain <romainm@[  2008-08-19 09:32:59 
Re: Answering my own question - XJ Rear Discs - five months late
98XJ <>   2008-08-22 23:56:44 

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tan12V112 Fri Dec 5 9:54:21 CST 2008.