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Autos - Cars > Jeep Willys > Re: 99 XJ T-cas...
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Re: 99 XJ T-case swap?

by "Earle Horton" <earleh_nospam@[EMAIL PROTECTED] > Apr 23, 2008 at 09:36 AM

Bummer.  I would recommend getting the factory service manual for this 
vehicle or the Jeep Conversion Manual from Advance  Adapters 
(http://advanceadapters.com)
so you can be absolutely sure what you have, 
before buying stuff that might not fit.  There is a round metal tag about
as 
big as a half dollar, fastened to the back of the transfer case housing. 
It 
should have the model number on it.  I haven't heard of a NP232, of course

that doesn't mean it doesn't exist.  As Will says, there were a number of 
different transfer case input shafts, not only spline count but also
length. 
It is essential to get the correct one as it must mate correctly with your

transmission output shaft.  The Advance  Adapters manual will help you 
identify this part.  They should also have various versions of the part
for 
sale.

Do you have a SelecTrac case in your XJ?  That would be one, with a full 
time four wheel drive mode in addition to 2HI, 4HI, N and 2LO.  The NP231 
only has the four speeds listed above, making it a "part time four wheel 
drive" model.  The full time SelecTrac model will have additional options 
such as "Full" or "Lock".  The ****ft pattern will be printed on the
Transfer 
Case ****ft knob, overhead visor, or inside the glove box.  If so, the
NP231 
is a possible replacement but as has been said drive shafts, mounts and
the 
crucial transfer case input shaft may be different.

You should be able to buy a new housing from the Jeep dealer, if for
example 
the chain just jumped the sprocket and poked a hole in the case. 
Availability and cost might be problems, but if the chain and the case are

the only unusable parts it would be reasonable to think of rebuilding what

you have now.  It won't hurt to disassemble your existing transfer case
and 
take a full damage inventory.  You probably need a manual for this.

On the Advance  Adapters site they have transfer cases for sale with slip 
yoke eliminator.  These are NP231 and NP241, both part time transfer
cases. 
If you plan on keeping this vehicle for a long time, the available
possible 
upgrades to the transfer case are worth considering.  A slip yoke
eliminator 
isn't strictly necessary on a Cherokee, but it won't hurt and you would
have 
to have drive shafts fabricated anyway to use a different model transfer 
case.

Cheers,

Earle
"greenxj via CarKB.com" <u43105@[EMAIL PROTECTED]
> wrote in message 
news:831bcbb4e61aa@[EMAIL PROTECTED]
> Thanks a lot. I guess the only thing to do now is start counting and 
> pray...
> Sheeesh
> Thanks for the fast replies guys, and the help. I really appreciate it
>
> Will Honea wrote:
>>I looked at going the other way when I swapped an AX15 in my 88 MJ and
it
>>seems that there are a couple of PITA items that may bite you in your
>>process. These are from memory 5-6 years ago, so take them for what they
>>are worth.
>>
>>1. I'm pretty sure that the np-232 is longer than the np-231 so you may 
>>have
>>to change the drive shaft(s).
>>
>>2. The input shaft to the 231 had at least 2 different spline counts -
>>Murphy says you'll get the wrong one if you don't check just what you
need
>>first.
>>
>>3. If you decide to change the tc input shaft, they come with 2
different
>>bearing types and 2 different gear patterns, so you'll need to check
what
>>you have before ordering the part.
>>
>>I can't tell you for sure about the tranny-tc bolt pattern, but the
AX15,
>>AX4, and AW4 auto all have adapters behind them so I'd bet on a common 
>>bolt
>>pattern.
>>
>>> I did as much reading as I could, but unfortunately it doesn't have
>>> anything on the 232... so I am really kind of in the same spot. I do 
>>> thank
>>[quoted text clipped - 14 lines]
>>>>>
>>>>> Thanks again
>>
>
> -- 
> Message posted via http://www.carkb.com
>
 




 14 Posts in Topic:
99 XJ T-case swap?
"greenxj" <u  2008-04-23 01:09:37 
Re: 99 XJ T-case swap?
"Greg" <greg  2008-04-23 01:59:45 
Re: 99 XJ T-case swap?
"greenxj" <u  2008-04-23 03:56:47 
Re: 99 XJ T-case swap?
Will Honea <whonea@[EM  2008-04-22 23:13:31 
Re: 99 XJ T-case swap?
"greenxj via CarKB.c  2008-04-23 13:04:14 
Re: 99 XJ T-case swap?
"Earle Horton"   2008-04-23 09:36:46 
Re: 99 XJ T-case swap?
"greenxj via CarKB.c  2008-04-25 02:55:05 
Re: 99 XJ T-case swap?
nrs <neale_rs@[EMAIL P  2008-04-25 07:58:21 
Re: 99 XJ T-case swap?
"greenxj via CarKB.c  2008-04-28 04:16:12 
Re: 99 XJ T-case swap?
noneofyourbusiness <to  2008-04-27 23:32:08 
Re: 99 XJ T-case swap?
"greenxj via CarKB.c  2008-04-28 12:59:28 
Re: 99 XJ T-case swap?
RoyJ <spamless@[EMAIL   2008-04-28 11:38:16 
Re: 99 XJ T-case swap?
"greenxj via CarKB.c  2008-04-29 04:44:01 
Re: 99 XJ T-case swap?
Mike Romain <romainm@[  2008-04-28 10:08:54 

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tan13V112 Fri Jul 25 14:18:41 CDT 2008.